Molded Papier-Mâché Form
October 24th, 2008 in fittingby David Coffin
from Threads #75, p.40
The best thing about the poured-foam form that you make from a surgical-plaster cast or mold is that the mold makes a very accurate copy of your body contours, complete with distinct collarbones and shoulder blades. It's more accurate in this regard than the other methods (duct-tape dress form #1, duct-tape dress form #2, paper-tape dress form). Plaster is also better at molding to and preserving concavities, so this is a good approach if your body has distinct hollows that tape might simply fill over. But the downside of the poured-foam process is the foam itself, which is expensive, somewhat toxic, and hard to find.
Gail Gosser, an artist and art teacher from Schwenksville, Pennsylvania, likes the accuracy of the plaster mold (you can get the plaster and directions for making the mold from My Twin Dressforms). Her method solves the foam problem by replacing it with ordinary papier-mâché. Use paper-pulp insulation mixed with wallpaper paste (both from a building-supply store) to make the mâché, and cut the plaster mold from the body along the sides instead of in front and back as is usual when pouring in foam.
![]() 1. Use paper-pulp insulation mixed with wallpaper paste to make the mâché, and cut the plaster mold from the body along the sides, not in front and back. ![]() 2. Line each half of the mold with paper towels to keep the papier mâché from sticking to the plaster. |
![]() 3. Then build up a 1/2-in. layer of mâché, forming a smooth, wider edge along the mold's edge where the two mâché halves will be glued together. |
![]() 4. When both halves are filled (above), let them dry (helping with fans and hair dryers if the weather is damp). 5. Then smooth the surface texture by spreading more thin mâché over the cracks (right). |
![]() |
![]() |
![]() |
|
| 6. Join the mâché halves with white glue spread thickly along the widened edges, and tie them together firmly, |
7. Slide shims under the cords to tighten them as the glue dries. |
![]() |
|
| Here's a swiveling stand you can make for any dress form from easily purchased materials. |
When the glue is dry (and at any point in the future, if needed), reinforce the join and edges with more mâché in pulp or traditional strip form. Finally, cover the form with knit fabric (the mâché is too hard to pin into directly) and mount it on the clever dress-form stand shown at left.
This method is time-consuming (drying time can add days) but very accurate, and it suits Gail's training as a sculptor. One further advantage: you can make neck-and-shoulder-only molds to create anatomically correct coat hangers for finished tailored jackets and works in progress.
More dress forms:
Introduction
Duct-Tape Dress Form #1
Duct-Tape Dress Form #2
Paper-Tape Dress Form



















Comments (11)
thanks! Posted: 9:29 am on June 19th
I think I've got a better idea for the base, if I can get it working I'll sumbit pictures if it's possible. Posted: 10:42 pm on March 27th
The expanding foam is available at most DIYs and Big Box stores, like Home Depot/Menards/Loewes (sp?) used to fill in around door and window frames, vents, anywhere that there're air leaks into the home.
rkr4cds1 writes: I TOTALLY agree with DARKSSYDE about using the expanding type of insulating foam inside of the Duct Tape Dress Form; however I partially filled the center with crushed & balled up newspapers first. The foam had room to expand inwards into the paper and outwards into the shell: I didn't need as much foam and its expanding action was more controlled as it filled.
Suchpae brings out the MOST valid point as well, that one must be conscious of the depth and width of the form: just making up the complete circumference in inches isn't the same as replicating a body's exact shape as the true dress forms do.
I made a second foam-filled form, and using the dowel idea, pushed the marked-depth-dowels through my duct tape form from front to back in the exact spot that they needed to be for my body, leaving approx 1" on the outside and then taped them in place, before stuffing in the newspaper (they helped hold the balls in place!) and before squirting in the expanding foam.
After the foam had cured I sawed off the ends that projected outside the form and sealed the spots over with duct tape. Now it truly is an exact replica of my body, with NO distortion from just stuffing it with polyester batting.
Thanks for your input & tips, Ladies!!
rkr4cds Posted: 6:24 pm on March 25th
I'd better give a try to duct-tape, which takes no water in (and adhesive tolerates water as well). Nevertheless, you would like to have precise tool for your future fitting, but duct tape shell would be too thin and soft to support quite heavy load of paper pulp, there is too big risk for distortion (considering that you have to halve the shell). Duct tape is watertight and exess humidity cannot evaporate, making drying time much longer.
Plaster mold would give best support and it tolerates water. It inhibits exess water from pulp and enables evaporation. This time it's best for purpose. Posted: 4:34 pm on March 25th
This might make it a bit easier to obtain a mold without having to go through the plaster method which seems to be pretty involved. Anyone, please let me know if you think this idea would work. Thanks, csukel Posted: 4:35 pm on January 7th