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Creating a Beautiful Shirt Hem

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Since shirttails are usually tucked into pants and not visible, how important is the shirt hem? My answer: very!

As one of the last steps in the shirtmaking process, hemming is easy to neglect. Having made hundreds of men’s shirts, I know that by the time I am ready to hem, I am often not sewing at my best, and I’m eager to be finished.

I want to share a number of methods I use to achieve the best look possible on the shaped hem of a dress shirt. A straight hem is easy to achieve. Hems with deep curves present challenges, though. Like all fabrics cut on the bias, curves are prone to stretching. Even on ready-to-wear shirts, it’s common to find a wavy, uneven-looking hem. That’s a clear sign the bias edges have been stretched more than they should have been.

Sewing pattern instructions…

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  1. Susansj | | #1

    Great advice.

  2. leassy | | #2

    I have also had success using wash away fusing tape to glue down the final turned edge. Then you don't have to remove pins and the layers don't shift.

    1. User avater
      Peter_Lappin | | #3

      That's an excellent idea -- thanks for sharing it!

  3. Delica | | #4

    I wish you had explained in more detail the tricky part of stitching the hem over the side seams as, even with just a serged edge, it is very difficult to keep that area consistent with the rest of the hem. Something I still struggle with so simply avoid curved shirt hems.

    1. User avater
      Peter_Lappin | | #5

      You can try a few things if that area is giving you trouble: use some fusi-web double-sided fusible in the area first, pin the thick part carefully before sewing, or -- easiest of all -- trim away some of the bulk before stitching, being sure, however, that the trimmed area will not be visible after hemming.

  4. JohninKent | | #6

    I’ve been sewing shirts and their hems for many years, and the quickest and best method I have found is a modification of your first technique. Yes, do a three thread, narrow serge of the hem first as you explained, but then turn twice as narrowly as possible (usually a fraction less than a 1/4”) and edge stitch on the wrong side. Since the raw edge has been beefed up with serging and the fold is narrow, there will be minimal stretching and distortion at the curvy parts of the hem, making for a flat and pucker free result.

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