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Tools & Supplies

Fusible Thread

Stitch then press to secure layers for accuracy
Threads #207, Feb./March 2020

A thread that sticks

Fusible thread is made from a synthetic material, usually nylon (polyamide), although some types are made from a polyester/nylon blend. In either case, the fusible thread is made from a heat-sensitive form of the material, so its melting point is lower than the other fibers or threads around it. When you press the thread, it liquefies and then cools, adhering to the fibers and other surfaces around it.

Fusible thread acts as a heat-activated adhesive in the same manner as a fusible web. The advantage of fusible thread over web lies in its fine gauge. It becomes a narrow line of adhesive when fused, which enables it to baste fabric pieces together, but avoids the undesirable stiffness that often results from fusible web.

These threads vary in structure depending on the manufacturer. Some have a slightly stiff multifilament form similar to unwaxed dental floss and others have a more typical twisted thread appearance and behavior.

Advice for use

Fusible thread is generally used in the bobbin of a traditional sewing machine or in the lower loopers of a serger, depending on the technique. Most fusible thread techniques involve adhering the wrong side of one fabric to another fabric, so the fusible should be in the bobbin or lower loopers to ensure that the correct sides are fused together. This also helps to prevent the fusible thread from coming in contact with the iron, keeping the iron plate clean of adhesive.

I recommend winding fusible thread onto a bobbin at a slow speed to avoid breakage. If you plan to place the fusible thread in the needle, select a large topstitching needle, such as a 90/14. The larger eye and deeper thread groove help to protect the thread from shredding. As with any specialty thread, sew a few test pieces to determine whether you need to adjust the thread tensions.

You can apply fusible thread without stitching by laying the thread in place where you want the adhesive. With this method, the thread is sandwiched between pieces of fabric or other materials. This works well in places where the fusible adhesive is meant to be as invisible as possible or additional stitching is unwanted or unnecessary.

I’ll share some ways to improve your sewing with fusible thread. Once you work with it, you’re likely to discover many occasions when this clever product can increase your sewing efficiency.


Understitching keeps facings and linings from rolling toward the garment’s right side. Using fusible thread in the bobbin adds additional security. After understitching along the seamline, fuse the facing in place.


Fusible thread can keep facings from flopping around inside an unlined jacket. Thread the bobbin (for a hemmed facing) or the lower looper of your serger (for a serged edge facing) when finishing the facing’s outer edge. Fuse the facing’s free edge into place once construction is completed.


Fusible thread is helpful for basting zipper tapes in place when sewing a centered zipper. Start by basting the zipper area seam; press the allowances open.

Thread the needle and bobbin with fusible thread. Zigzag along the seam allowances in the zipper area (A). Lay the zipper, right side down, on the seam allowances and fuse in place. Topstitch the zipper (B, C).



Fusible thread helps keep pleats looking crisp. There are two ways to approach this. The first method is to mark the pleat lines, and then stitch just inside the pleat line (on the back side of the pleat) with fusible thread in the bobbin. Press the pleat in place. A second, simpler method for securing pleats with fusible thread is shown below. Press the pleat, then place a strand of fusible thread inside the pleat against the fold. Press again to fuse a permanent pleat fold.


For easier handling, baste hems in place with fusible thread before stitching. Place fusible thread in the bobbin or lower looper when finishing the hem’s raw edge. Fuse the hem allowance in place, then hand- or machine-stitch.

Fusible Trims

Create custom fusible ribbon trims and braids by serging them with decorative thread in the upper looper, and fusible thread in the lower looper. Fuse them in place on a project, then stitch permanently, if desired.


Use a zigzag stitch and fusible thread in the bobbin to attach the binding strip, with right sides together. Be sure to sew with the binding side up so the fusible is on the opposite side. Wrap the binding to the wrong side, and fuse in place. Finish by stitching the binding in place by hand or by machine.

Foil designs

Perhaps the most artistic way to work with fusible thread is as an adhesive for craft foil. There are two ways to do this. The first is to stitch the desired design with the fusible thread on the face of the fabric (put the thread in the needle or the bobbin, depending on which side of the fabric the design is traced). Fuse the foil onto the stitching and peel off the excess. The second method is free form: Lay strands of fusible thread in a design on the fabric’s right side, then fuse the foil in place. Peel off the excess foil.


Stitch along the raw edge of an appliqué piece with fusible thread in the bobbin and fuse into place before permanently sewing the appliqué. You can place the fusible seam close to the cutting line if you stitch before cutting the shape.

Katrina Walker is a teacher, designer, and author with expertise in a wide range of fiber arts. KatrinaWalker.com.

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